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Biofuels: No easy answers


USDA agriculturalist Brandon Grigg evaluates a potential corn harvest. Photo by Peggy Greb

by Cate Montana

Are biofuels the wave of the future? Are they cost effective to produce? Will they provide a viable alternative to gasoline? Are they really “cleaner” fuels than petroleum based fuels?

In the September issue of The Bleeping Herald we ran an article about a New Mexico energy company that in three short years researched and built two fueling stations offering ethanol blends and biodiesel blends to the driving public. Last month one of our readers pointed out an article in Audubon Magazine that flagged potential downsides to ethanol production, especially agricultural pollution. Both our article on Peak Oil and the Audubon article fell far short of presenting the total picture. In a way, both articles represented two extreme sides of a very complicated subject.

Peak Oil, Peak Opportunity presented a picture geared towards consumer need for a fast answer to sharply rising energy prices and the uncertainty inherent in our dependence on foreign oil. The vision of an instant panacea is tempting. “Biofuels,” we think. “Great. Let’s grow lots and lots of soybeans and corn. It will help the farmers out, provide an alternative fuel that comes from a renewable source and provide the country with a new industry that will give the economy a shot in the arm. It’s a win-win situation.”

It may well be. However there are complicating factors which get completely lost in such an overly simplistic approach.

On the other side of the coin is the vision presented in the article Drunk on Ethanol, which, while making some very valid points, also makes such sweeping condemnations against ethanol production as: “In addition to showing there are ‘no environmental benefits’ to ethanol, science clearly shows that there are enormous environmental costs.” The article then goes on to extensively quote Cornell University agricultural scientist David Pimental, who is the leading agricultural voice against ethanol production as well as biodiesel production.

Pimental’s argument is that biofuels across the board are net-negative. In other words, it takes more energy, more barrels of oil, to produce biofuels than you get out the other end. For the environmental lobby, rightfully concerned about erosion, runoff and agricultural pollution from increased use of pesticides, herbicides and chemical fertilizers used by agribusiness raising millions of acres more corn for ethanol each year, this is the perfect counter argument. There are, however, more balanced voices on the subject.

“Thirty years ago he was right. It was a net-negative,” says Chad Kruger, Dir. of Outreach for the Climate Friendly Farming Project at Washington State University’s

Center for Sustaining Agriculture and Resources. “The consensus is he’s not giving enough credit to advances in energy efficiency in terms of production of feed stocks and the processing in starch-based ethanol. We were all shocked to see he was down on biodiesal too. Biodiesel – every life cycle we have seen on it has been very positive, better than 3 to 1.”

What does this mean? It means there are simple views and extreme positions, none of which help move us along the path to understanding, let alone solving, the very pressing problems we face today in energy production.

“There are very few people looking at this [in a holistic way],” says Allen Dusault, Program Manager with Sustainable Conservation in San Francisco, California. “This is a national dialogue that’s desperately needed and overdue. The soybean industry and the corn industry have a perspective that does need to be heard….. You have the environmental communities’ perspective that needs to be heard. The petroleum industry has a perspective that needs to be heard. But we do need a dialogue. I think it’s really important … to form a partnership on this in a very big way.”

In the next several issues, The Bleeping Herald will present a series of articles which attempt to address biofuels from a more holistic perspective. This month we begin to take a look at the agricultural production of oil seed crops and environmental pollution.

Growing Energy

What methods of production can we find that are economically viable, environmentally sustainable and potentially work to improve the environment? Is that feasible? I think the answer is yes.

Allen Dusault, Sustainable Conservation

According to the USDA, ethanol production in the United States has grown from 175 million gallons in 1980 to over 2.8 billion gallons in 2003.

 

 

This boost in ethanol demand has created a significant new market for corn. "The United States is producing more ethanol from corn and other domestic, renewable resources than ever before," says Kevin Hicks, research leader in the Agricultural Research Service of the USDA’s Crop Conversion Science and Engineering Research Unit. "Almost 10 percent of the U.S. corn crop is used to make fuel ethanol.”

Although there have been substantial federal and state government subsidies to farmers who will grow corn for ethanol production over the last 30 years, the vast majority of the funding has gone to large agribusinesses such as Archer Daniels Midland, and Conagra, who not only grow the crops but also operate refineries that separate the fiber, germ (oil), and protein from the kernel’s starch before it's fermented into ethanol.

So far the cost of making starch-based fuel ethanol is not price competitive with gasoline. In addition, most of the leading industry experts now rate starch-based ethanol as a very low net-energy product. On average it takes 1 barrel of oil (energy) to produce 1.4 barrels of starch-based ethanol. Compared to the 100 to 1 ratio of fuel production from Saudi Arabian light sweet crude (it takes 1 barrel of oil to make 100 gallons of gasoline) starch-based ethanol doesn’t look like much of a deal. However the “cost” of Saudi oil is much higher when less tangible issues such as the vulnerability of foreign oil dependence and the necessity of militarily protecting our foreign oil interests are brought to bear.

In comparison, biodiesel, which is primarily made from soybeans and waste animal and vegetable fats, has an average 1 to 3.2 net energy yield. This is comparable to many less efficient methods of producing gasoline. For example, the net energy yield of gasoline from the Alberta Tar Sands in Canada is slightly less than biodiesel at a 1 to 3 ratio.

Another down-side to starch-based ethanol is that corn is a heavy feeder crop that requires large amounts of nitrogen-based fertilizers, as well as pesticides and herbicides, to produce crop yields that are profitable even for the large agri-businesses. These fertilizers and pesticides are costly, often prohibitively so for smaller, family-based farms.

In areas of the country, such as the mountain states and the Pacific Northwest, corn and soybeans are just not viable crops due to a combination of factors, including climate, growing season, soil types and availability of irrigation. Traditionally against ethanol production and its use, California, which is the country’s largest agricultural producer in terms of total dollar revenues, is now looking at oil seed crops which can be used for biodiesel, such as canola and sunflowers.

Unfortunately, according to Kruger, most of the government grants for research in oil seed production are still heavily slanted towards the traditional corn and soybean models; this despite the continuing low energy yield of starch-based ethanol production. However studies on the yields of something called cellulosic ethanol show tremendous promise.

“The real future is cellulosic ethanol,” says Peter Moulton, Dir. of the Harvesting Clean Energy Program at Climate Solutions, in Olympia, Washington. “Instead of getting at the sugars in the sort of fruiting bodies of the plants (like corn kernels), it gets at the wood sugars that are intrinsic in wood fibers, like in woody debris, wheat and barley stubble, and switch grass. Up until quite recently it was cost prohibitive to do it, [but] they’ve brought down the cost … by a factor of 30-fold. Especially where fuel prices are going, all of a sudden cellulosic is now very competitive.”

In Washington State, where winter and spring wheat are huge cash crops, cellulosic ethanol production refineries are being considered as viable agricultural industries to subsidize by the state legislature. Farmers could harvest some of the left-over wheat stubble as an additional “crop.” As long as they returned sufficient stubble as biomass to the soil by tilling it back in, soil health and vigor would not be reduced. In addition, by planting other kinds of seed oil producing crops, like mustards and canola, in rotation with their regular wheat crops, farmers could supplement their income while improving the health of their fields. Alternating canola crops, for example, with wheat, can bolster wheat production the following year by as much as 25%. Mustard, which contains a natural fumigant in its root system, can be planted in rotation with potatoes.

The mustard cover crop, harvested before potatoes are planted helps with nematode reduction. “Including the cost of putting in the mustard cover crop and then tilling it in,” says Kruger, “farmers are seeing a net savings per acre of about $100 in terms of reduced pesticide use.”

 

 

Ideally, it would be possible to put in a high yielding oil seed crop under irrigation, take the oil seed and crush it and refine it into a biodiesel, yielding in optimum conditions as much as 200 gallons per acre. The residual biomass left could produce another 400-800 gallons of cellulosic ethanol off the same crop.

“But you gotta understand the technology (for cellulosic ethanol) is at least five years away maybe ten,” says Kruger. “and it’s not adequately funded right now.”

It all depends on how it’s grown

Talking to soil conservation experts and county extension agents about oil seed crops, it becomes clear that the fears about increased pollution from growing grains and other broadleaf crops for biofuel production are well founded. But, like any other farming practice, it all comes down to the types of farming methods being used.

Say we grow corn in the Midwest on steeping sloping land and we don’t use methods of production that control for soil erosion and we use more pesticides than we should; that’s just bad farming practice. If we control for erosion, if we minimize pesticide use and fertilizers while still maximizing yields; if we follow standard crop rotation practices that reduce the need for chemical fertilizers; if we plant rotation crops like sunflowers that can actually pull pollutants like selenium out of the soil – then we have a more balanced, healthy agricultural approach that mitigates the disaster scenarios painted by concerned environmentalists about increased agricultural production for biofuels. And there are other factors to consider as well.

“There’s a lot of debate about this and I think you have to put the debate in the context of ‘what are we trading off?’” says Dusault. “And we have to look at the petroleum industry and what’s involved in petroleum production and the risks that are associated in it and the environmental impacts associated with it; because that’s the only way to do a fair comparison. If you look at agricultural production of biofuel crops in isolation, they have significant environmental impact. If you look at it in comparison to petroleum, it’s a lot less clear that that impact should not occur.

“It’s not like saying if you grow corn to produce biofuel you get y amount of impact. It really depends on the production methods and location factors. Is there an energy security benefit? Does the war in Iraq have anything to do with oil? … So there are other factors that need to be considered.”

Next month: More valuable than biofuel: industry by-products

 

 

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